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The mass-produced-doll industry exploded in the years after World War II, thanks to innovations in plastics. Celluloid dolls had been around since 1860, and were manufactured in the early 20th century, but they weren't very durable. Their colors...
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The mass-produced-doll industry exploded in the years after World War II, thanks to innovations in plastics. Celluloid dolls had been around since 1860, and were manufactured in the early 20th century, but they weren't very durable. Their colors would fade, their features might disintegrate, and even more troubling, they were highly flammable. Plastics developed during wartime allowed toy companies to make millions of dolls using the same basic molds, which could be altered ever-so-slightly for a new doll line. In the 1940s, well-established doll companies—originally known for their composition, bisque, or china dolls—began making their beloved products in hard plastics. Many of these hard plastic dolls were not finished well, with visible seams from the casting process. But it was experiments with a range of polyethylene compounds, generically called "vinyl," that took the doll world by storm. These new plastics were seen as safer and more sturdy than the plastics of dolls past. On the downside, the features of a vinyl doll's face, hands, and feet tended to be less well-defined than composition or hard plastic dolls. But on the upside, they could be produced quickly and in tremendous numbers. Plus, vinyl proved incredibly flexible: it could be a "soft" material (used for heads and limbs), or "hard" (used for the body). It also allowed for a major innovation in doll hair, which could be "rooted" into the head. Previously, dolls had worn wigs, or simply had their hair molded into or painted onto their heads. The long-established E.I. Horsman Doll Company was a pioneer in this field in the early 1950s, as it sought out an alternative material to composition, which was difficult to work with. Its first innovation was the light, unbreakable, and easy-to-mold "vinyl-plastic," which could be sculpted into lifelike features. Then, Horsman developed an even more flexible material it dubbed Super-Flex, which allowed a doll to be posed, in many different...
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